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Introduction to the principle of emulsifying equipment

Release time:

2022-06-26

Emulsification equipment is widely used in the emulsification and mixing of edible oil, flour, sugar and other raw and auxiliary materials. Emulsification equipment is also used in the emulsification and dispersion of some coatings and paints, especially some insoluble additives such as CMC and xanthan gum.

Emulsification equipment is widely used in edible oil, flour, sugar and other raw and auxiliary materials emulsification and mixing,Emulsification equipmentIt is also used for emulsification and dispersion of some coatings and paints, especially some insoluble additives such as CMC and xanthan gum.

乳化设备的原理介绍

The principle of the emulsifying equipment is a centrifugal high-speed emulsifying head. When working directly above the rotor, it rotates, sucks, and shears at high speed, collides and breaks between the stators, and then throws it to the stator at high speed, with a huge volume. It can generate rotary suction. The material is then collected at the outlet and sprayed. At the same time, the anti-turbulence baffle at the bottom of the storage tank converts the rotating force into an up-and-down force, so that the materials in the storage tank are evenly mixed, preventing the powder from accumulating on the liquid surface, preventing hydration and emulsification, so as to achieve the purpose.

What are the precautions for the use of emulsifying equipment? Let's take a brief look at it.

1. After opening, when the equipment is running, the rotor should rotate clockwise. 2. The gearbox bearing is lubricated with calcium sodium grease and filled once a month. When filling, pour it out from the oil hole of the base. 3. The mud in the water tank should not be busy, not more than 2/3. 4. Clean the rotor and mechanical seal after each shift, remove the mud screw on the rotor, and then pull up the cleaning slurry mixture.

Emulsification equipment can disperse emulsified materials at high speed, so that all kinds of materials can be mixed evenly to obtain a uniform liquid. At the same time,Emulsification equipmentIt also has the functions of heating, cooling, heat preservation and stirring. The tank is designed with a feed port, a pure water inlet, a discharge port, a sampling port and other process nozzles, which can provide all conditions for the emulsification process. After emulsification, the steam can be directly turned on to achieve sterilization. At the same time, after the thermal emulsification process is completed, you can cool anything that needs to be cooled, and then open the discharge valve to discharge the material. When using the emulsification equipment, the operator shall operate the equipment in strict accordance with the manufacturing operation procedures and specifications to ensure the safety of the operator and the normal operation of the emulsion tank equipment.

Emulsification equipment is a high-performance equipment for continuous production or recovery of materials. The high-speed rotating rotor of the emulsification equipment generates a strong axial attraction force and sucks the material into the cavity. The material is forced to pass between the precisely installed multi-layer stator and the rotor. After the gap is thrown out of the hole on the stator, it is dispersed, sheared and emulsified by strict mechanical and hydraulic shear forces in a short time. The particle size distribution range is significantly reduced, and a fine and stable product without batch difference can be obtained.

How to extend the service life of emulsifying equipment when using emulsifying equipment? Let's take a brief look at it.

1. For long-term low temperature, be sure to close the butterfly valves at the ice water inlet and outlet. 2. When cleaning, provide enough concentrated acid and concentrated alkali. 3. When cleaning the homogenizer, please make sure that the cold water is turned on and checkEmulsification equipmentWhether the evaporation chamber is cleaned with a single drop film machine. 4. If the conductivity meter in the cleaning circuit does not change for a long time, please check the operation of all valves immediately, especially when the manual valve is open. 5. The pressure of the Pap outlet is guaranteed to be between 2.5-3.5 bar, and the cold uniform cleaning is the same as the pipe cleaning. 6. Choose the cleaning method of the emulsion tank according to the product requirements. The washing had an alkaline conductivity of 40 ms and an acidic conductivity of 20 ms.