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Vacuum emulsifying machineThe vacuum homogenizing emulsifier equipment is non-standard customized equipment, which is reasonably configured according to the customer's process, and is suitable for products that need to be emulsified and stirred in a vacuum state.
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ProductsThe company has X-ray flaw detection room, welding room, measuring room, steel warehouse, stainless steel indoor warehouse, welding material grade I warehouse, welding material grade II warehouse, semi-finished products warehouse and unqualified warehouse dedicated to pressure vessels, as well as water pressure test site.
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CaseOver the past 40 years, the company in line with the "people-oriented" business philosophy, with its own strength, reliable product quality, reasonable price, good reputation and considerate service to win the high praise and trust of customers
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NewsThe company has established the enterprise goal of "survival by quality, reputation by quality, and development by quality. Strengthen the training of technical personnel, and constantly enrich the first-line technical force to ensure the normal operation of the quality assurance system.
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AboutWith perfect testing means and test equipment and instruments to meet the production needs, the quality system is perfect, is the measurement qualification confirmation unit, certified non-destructive testing personnel 3, used in chemical container production, testing more than 50 sets of special equipment.
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Contact"Insist on scientific and technological innovation, implement brand strategy, provide high-quality products, and implement thoughtful service" is our quality policy and service tenet.
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The company has established the enterprise goal of "survival by quality, reputation by quality, and development by quality. Strengthen the training of technical personnel, and constantly enrich the first-line technical force to ensure the normal operation of the quality assurance system.
Understand the system composition of emulsifying equipment
Release time:
2022-06-25
The role of emulsification equipment is to dissolve one or more materials (water-soluble solid phase, liquid phase or gel, etc.) in another liquid phase and hydrate it into a relatively stable emulsion. What is the system composition of emulsifying equipment? Let's analyze it together.
Emulsification equipmentThe role is to dissolve one or more materials (water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase and hydrate it into a relatively stable emulsion. What is the system composition of emulsifying equipment? Let's analyze it together.
Slow mixing system for 1. emulsification equipment. The agitator structure is frame-type double stirring, the middle blade and frame-type rotating blade are convection stirring, and the working speed of the rotating blade should be within the range of 15-60r/min. The speed is too slow: the reducer heats up. Speed is too fast: speed reducer damage faster. The enclosure plate is made of PTFE, and it is appropriate to stick to the pan wall to adjust heat exchange. 1. Two counter-rotating low-speed stirring systems. It consists of a hook covered with a scraper and blade. 2. The automatic movable scraper is made of PTFE material, which can only work when there is material, and it is convenient to disassemble and clean. 3. Dynamic balance concentric shaft. 4. External hangers and internal blades are made of stainless steel SUS316L. 5. The electronic timer is installed on the PLC to adjust the working time. 6. Equipped with a geared motor, its speed can be directly adjusted by the frequency converter, the speed is 0-80 rpm/min.
The slow mixing system creates two independent counter-currents inside the material. (1) The vertical flow along the center forces the material to flow to the bottom of the container, and its function is to quickly send the material to the bottom of the homogenization turbine. (2) The circulating flow forces the material to surround the inner wall of the mixing container, so that the heating and cooling stages can perform heat exchange, and prevent the material from being damaged due to overheating or overcooling.
2.Emulsification equipmentRapid Homogeneous Mixing System. 1. Fast and uniform mixing is done by the turbine installed in the center of the tank bottom. 2. The turbine consists of a toothed stator and a rotor with blades. 3. The turbine is made of SUS316L stainless steel, and the rotating part is passed through the concentric shaft of dynamic balance. 4.PLC installed on the electronic timer, used to adjust the processing time. 5. Equipped with the gear motor-using frequency conversion speed regulation, speed 0-3000r/min
The characteristics of this structural form ensure a high degree of cleanliness in the processing process. The reasons are as follows: because there is no influence of the motor flange connection, it will not pollute the material. The turbine is easy to clean, maintain, and load and unload. The bottom of the tank is completely smooth and unconnected., Easy to clean, a central valve (optional) can be installed to discharge, and the mixing and homogenization motor is installed on the upper part of the tank far away from the processing area to strictly protect the safety of the operator.
3. the heating/cooling system of the emulsifying equipment. 1. The external steam is heated and transferred to the inner tank through the jacket. 2. The temperature of the water in the jacket is controlled by the temperature controller of the PLC. 3. The temperature control is composed of an electronic temperature controller and a thermocouple installed at the bottom of the tank, which can accurately read the actual temperature of the material. 4. Cooling is done directly by external cold water through the jacket.
4.Emulsification equipmentvacuum system. 1 water ring vacuum pump. 2. The vacuum gauge indicates the degree of vacuum in the container. 3. The vacuum safety switch is designed to avoid the operation of opening the upper cover when there is vacuum. 4. The silicon filler on the flange ensures the air tightness of the upper cover. 5. Theoretically, the vacuum degree is 730mm/hg at 20 ℃. In order to obtain an emulsifying effect, air is prevented from entering the material. Processing under vacuum allows direct injection of liquid or powder into the volume.
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