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Vacuum emulsifying machineThe vacuum homogenizing emulsifier equipment is non-standard customized equipment, which is reasonably configured according to the customer's process, and is suitable for products that need to be emulsified and stirred in a vacuum state.
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ProductsThe company has X-ray flaw detection room, welding room, measuring room, steel warehouse, stainless steel indoor warehouse, welding material grade I warehouse, welding material grade II warehouse, semi-finished products warehouse and unqualified warehouse dedicated to pressure vessels, as well as water pressure test site.
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CaseOver the past 40 years, the company in line with the "people-oriented" business philosophy, with its own strength, reliable product quality, reasonable price, good reputation and considerate service to win the high praise and trust of customers
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NewsThe company has established the enterprise goal of "survival by quality, reputation by quality, and development by quality. Strengthen the training of technical personnel, and constantly enrich the first-line technical force to ensure the normal operation of the quality assurance system.
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AboutWith perfect testing means and test equipment and instruments to meet the production needs, the quality system is perfect, is the measurement qualification confirmation unit, certified non-destructive testing personnel 3, used in chemical container production, testing more than 50 sets of special equipment.
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Contact"Insist on scientific and technological innovation, implement brand strategy, provide high-quality products, and implement thoughtful service" is our quality policy and service tenet.
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The company has established the enterprise goal of "survival by quality, reputation by quality, and development by quality. Strengthen the training of technical personnel, and constantly enrich the first-line technical force to ensure the normal operation of the quality assurance system.
System composition of emulsifying tank
Release time:
2022-05-18
Emulsion tank system consists of four systems: slow mixing system, fast homogeneous mixing system, heating/cooling system and vacuum system. Let's take you to know about it first! The structure of the stirring paddle is frame type and double stirring type. The middle paddle and the frame type bracket wall rotate the paddle for convection stirring. The working speed of the rotating paddle should be in the range of 15-60r/min. Running speed is too slow, serious heat reducer. The running speed is too fast, and the wear of the reducer is accelerated. The bracket is made of PTFE, and the heat exchange is adjusted to be flat against the pot wall.
Emulsion tank system consists of four systems: slow mixing system, fast homogeneous mixing system, heating/cooling system and vacuum system. Let's take you to know about it first! What are the characteristics of the major systems in the emulsification tank system? What is the effect?
1.Emulsion tankSlow mixing system
The structure of the stirring paddle is frame type and double stirring type. The middle paddle and the frame type bracket wall rotate the paddle for convection stirring. The working speed of the rotating paddle should be in the range of 15-60r/min. Running speed is too slow, serious heat reducer. The running speed is too fast, and the wear of the reducer is accelerated. The bracket is made of PTFE, and the heat exchange is adjusted to be flat against the pot wall.
1 by two counter-rotating low-speed stirring system, stirring more fully. It is composed of a hanger covered with a scraper and a blade by emulsifying tank stirring.
2 automatic activity scraper is made of polytetrafluoroethylene material, material can work, easy to disassemble and clean.
3 dynamic balanced concentric axes.
4 The outer hanger and inner blade are made of stainless steel SUS316L.
5 The electronic timer is installed on the PLC to improve production efficiency and help adjust working hours.
6. Equipped with a geared motor, the speed can be directly adjusted by the frequency converter, and the speed is about 0-80 rpm/min. The slow mixing system creates two separate counter-currents within the material. The vertical flow along the center forces the material to flow to the bottom of the container, sending the material quickly to the bottom of the homogeneous turbine. Let the material be fully mixed and distributed more evenly. The circumferential annular flow forces the material to exchange heat around the inner wall of the mixing container during the heating and cooling stages, avoiding damage to the material due to overheating or overcooling.
2.Emulsion tankFast Homogeneous Mixing System
1 The rapid homogenization and mixing action is completed by a turbine installed in the center of the tank bottom.
2 The turbine consists of a toothed stator and a rotating part with a bladed face.
The 3 turbine is made of SUS316L stainless steel, and the rotating part is balanced by the dynamic concentric shaft.
4 The electronic timer is installed on the PLC to improve the efficiency of the machine.
5 Equipped with a geared motor, using frequency conversion speed regulation, the speed is about 0-3000r/min, the characteristics of this structure to ensure a high degree of cleanliness of the processing process, because it is not affected by the motor flange connection, it will not cause pollution to the material. The turbine setup is easy to clean, maintain and handle. The bottom of the water tank is completely smooth, without wires, and easy to clean. A central valve (option) can be installed for discharge, with a higher safety factor. The mixture homogenization motor is installed in the upper part of the tank, away from the processing area. Strictly protect the safety of operators.
3. Emulsion Tank Heating/Cooling System
1 Heat is transferred from the external steam of the emulsifying tank to the inner tank through the jacket.
2 Controlled by PLC temperature controllerEmulsion tankWater temperature in the jacket.
3 The temperature control is composed of an electronic temperature controller and a galvanic couple installed at the bottom of the emulsifying tank, which can accurately read the actual temperature of the material and adjust the temperature at any time.
4 Cooling is done directly by external cold water through the jacket.
4. Emulsion Tank Vacuum System
1 water ring vacuum pump, emulsifying tank full vacuum state, can make the material in the emulsifying tank in full emulsification.
2 The vacuum gauge indicates the degree of vacuum in the volume,
3 The vacuum safety switch is designed to avoid the operation of opening the upper cover under vacuum. Stirring quickly to avoid the emergence of security risks. The sealing ring of the lid is also specially designed to isolate air.
4. Theoretically, the vacuum degree is 730mm/hg at 20 ℃. In order to obtain the ideal emulsification effect, prevent air from entering the material. The vacuum treatment allows the liquid or powder to be injected directly into the volume.
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