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How do we grasp the emulsification time of high shear emulsifying machine?


Release time:

2022-04-27

How do we grasp the emulsification time of high shear emulsifying machine? High shear emulsifying machine is the impact of mechanical action, shear and other forces, and then produce high shear rate and strong shear force. Under the action of the centripetal force of the rotor impact, the material is injected from the radial direction into the intermittent position in the narrow and precise open space between the rotors. Due to the material at the same time by centrifugal kneading, impact and other effects, so that its loose, mixed, emulsified.

 High shear emulsifying machineHow do we grasp the emulsification time?

高剪切乳化机的乳化时间我们要如何进行把握?

High shear emulsifying machine is the impact of mechanical action, shear and other forces, and then produce high shear rate and strong shear force. Under the action of the centripetal force of the rotor impact, the material is injected from the radial direction into the intermittent position in the narrow and precise open space between the rotors. Due to the material at the same time by centrifugal kneading, impact and other effects, so that its loose, mixed, emulsified.

In the packaging industry, high shear emulsifying machine occupies a very important position. In China, emulsifying machine materials account for about 40% of the total packaging materials. From the development trend, the amount of emulsifying machine will be more and more large, especially many food businesses have gradually abandoned plastic packaging. Next, the pharmaceutical machinery factory will introduce high shear emulsifying machine.

InHigh shear emulsifying machineThe instant of emulsification has a great influence on the quality of the emulsion in the emulsification process. How to grasp this moment? This needs to be determined according to the volume ratio of oil phase and water phase, the viscosity of the two phases, the viscosity of the emulsion, the type of emulsifier, the amount of emulsifier, and the emulsification temperature.

The high shear emulsifying machine is used for crushing requiring precision, which can make the particle size range smaller. The shear force is stronger and the particle size distribution of the emulsion is narrower. In particular, it is used for vaccines, cell disruption, colloidal solutions, inks, printing coatings, pigment mixing, etc.

High shear emulsifying machine can work under normal pressure, vacuum and positive pressure conditions, can finely disperse and emulsify materials, can withstand hundreds of thousands of shearing actions in a short time, and has the advantages of stable operation, low noise, convenient cleaning and flexibility. Its working principle is that the material is separated, destroyed and dispersed in the precision gap between the rotor and the stator under the action of centrifugal friction and high-speed impact; at the same time, due to the strong kinetic energy of high-frequency machinery, materials of different properties form strong hydraulic Shear, liquid layer friction, tearing and collision, so that the material is fully dispersed, emulsified, homogenized and dissolved.

The planning of high shear emulsifying machine is for mass production, using claw bite type, double suction structure, can be continuous operation. The dead angle and vortex phenomenon caused by the difficulty of the upper material suction are avoided. The shear force of the high-shear emulsifying machine is stronger than that of the ordinary emulsifying machine, which improves the production efficiency and emulsifying quality.

The high-shear emulsifying machine includes a barrel-shaped tank body, a motor is arranged above the tank body, and the motor drives an emulsifier in the tank body; the tank body of the product is provided with a built-in diversion inner cylinder, the top of the inner cylinder is sealed, and the upper tank wall is evenly provided with a plurality of diversion holes; the bottom barrel mouth fixing device of the product diversion inner barrel is provided with an emulsifying shear net.

If you want to know more aboutHigh shear emulsifying machinethe content of knowledge, can contact us high shear emulsifying machine manufacturers. We have many years of manufacturing experience in this industry.