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Common Troubleshooting of Vacuum Emulsion Tank


Release time:

2022-03-01

Vacuum emulsification tank refers to the mixing and emulsification of materials in a vacuum, and is a production equipment widely used in cream products. The vacuum emulsifying tank works by vacuuming, which can reduce the bubbles of cream and emulsion to a low limit and increase the surface finish of the material. Because it works under vacuum, the product avoids contact with air during the production process, thereby reducing the oxidation process. At the same time, due to the negative pressure, the product does not contain bubbles, and it is also convenient for the filling, metering and long-term storage of the finished product.

VacuumEmulsion tankIt refers to the mixing and emulsification of materials in a vacuum, and is a production equipment widely used in cream products. The vacuum emulsifying tank works by vacuuming, which can reduce the bubbles of cream and emulsion to a low limit and increase the surface finish of the material. Because it works under vacuum, the product avoids contact with air during the production process, thereby reducing the oxidation process. At the same time, due to the negative pressure, the product does not contain bubbles, and it is also convenient for the filling, metering and long-term storage of the finished product.

真空乳化罐的常见故障排查

Some common faults may occur in the production process of the vacuum emulsifying tank. So, how should we eliminate these faults?

1. Whether the power supply is normal, whether there is local leakage in the power line, whether the motor fan blade is running normally, and whether the motor is faulty;

2. Check whether the vacuum pipeline is airtight and whether the sealing ring leaks;

3. Whether the vacuum valve is open, whether the vacuum emulsification tank is full of oil or whether the water tank of the vacuum pump is full of water, and whether the rotation direction of the vacuum pump is correct;

4. Whether the slurry is eccentric and whether the scraper is worn seriously;

5. Check whether there is any foreign body stuck on the scraping wall plate, and it can not rotate flexibly;

6. Whether the homogenization head is normal, whether the homogenization head is blocked by foreign matter, whether the relay of the electric control cabinet jumps, and whether the limit switch is released.

Stainless steel emulsifying tank is an indispensable emulsifying equipment in the production of food, cosmetics, dairy products, chemical industry and so on. Its main function is to quickly disperse, shear and emulsify the material, so that the material is evenly dispersed in one or more immiscible materials. In production, in order to better extendEmulsion tankThe use of time, the need for regular maintenance of stainless steel emulsifying tank, you can refer to the following points for maintenance.

1. Check whether the connecting firmware of the emulsifying tank is loose, adjust and tighten.

2. Check, adjust and tighten the mixing slurry, scraper and homogenizing filter parts of the emulsifying tank.

3. Check whether the heating tube and thermometer are in good condition, and tighten the terminals.

4. Check whether the water and oil circuits are leaking, and tighten them if necessary.

5. Check the cleaning, maintenance and deceleration of the motor, and add deceleration oil.

6. OrganizeEmulsion tankWiring and electric cabinet, clean and maintain all electrical components in the electric cabinet.

7. Test the insulation of the circuit and the motor to the ground.

8. Regularly add lubricating oil and heat transfer oil.

9. Clean the area around the emulsion tank at any time. There should be no sewage or material on the floor. Wastes generated during the production process should be centralized and disposed of quickly.