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High shear emulsifying tank maintenance skills

Release time:

2022-02-08

At present, the emulsification tank is widely used in edible oil, sugar, powder, dairy products, juice concentrate and other raw materials emulsification mixing. In particular, the emulsifying effect of materials with high matrix viscosity and high solid content is better. In recent years, the market has higher and higher requirements for the quality of the emulsifying tank, and the high-shear emulsifying tank has also attracted the attention of the market because of its outstanding advantages. Then, let's learn about the maintenance skills of the high-shear emulsifying tank!

at present,Emulsion tankWidely used in edible oil, sugar, powder, dairy products, juice concentrate and other raw materials emulsified mixing. The high-shear emulsification tank has also attracted the attention of the market because of its outstanding advantages, especially the emulsification effect of materials with high matrix viscosity and high solid content is better. In recent years, the market has become increasingly demanding on the quality of emulsifying tanks. Then, let's learn about the skills of high-shear emulsifying tank maintenance!

高剪切乳化罐保养的技巧

We all know that the premise and foundation of any equipment must be maintained and maintained. No matter how good the quality is, no matter how good the comprehensive performance is, the emulsification tank should be maintained. Therefore, users understand the maintenance technology of high-shear emulsifying tanks to better extend the life of emulsifying tanks. Many equipment work for a long time, and the parts of the machine are worn, the spacing is large, and the fitting changes are large, which directly affect the working quality of the equipment. To ensure the continuity, stability and quality of the equipment.

Let's share five tips for high shear emulsifying tank maintenance.

Tip 1: Before maintenance, adjust and fix, check whether there is oil leakage in the water channel, check whether the heating pipe, thermometer, etc. are in good condition, check whether the equipment connection firmware is loose, check the mixer, scraper, homogeneous filter component, and tighten the line terminal.

Tip 2: High ShearEmulsion tankThe surrounding residues should be cleaned in time, the residues should be accumulated for a long time, and the unusable materials produced in the production process should also be handled in time to prevent product pollution and equipment damage.

Tip 3: After a month of continuous use of appropriate engine oil or industrial gear oil in the reducer of the equipment, clean the oil tank every 3 to 5 months. The work should be completed as much as possible every day to clean the oil and the oil in the oil tank.

Tip 4: Organize and maintain equipment lines and electrical control boxes. The inverter must do a good job of ventilation, dust removal and other cooling work, and keep equipment maintenance records every time.

Tip 5: The load of the emulsification tank is strictly prohibited from overloading, and the user strictly follows the volume of the emulsification tank to avoid damage to the motor combustion or reducer.

The auxiliary appliances of the high shear emulsifying tank should be checked once a year for normal use. The electrical equipment of the emulsification tank, such as electrical equipment, instrument and sensor, are strictly prohibited from directly contacting with water and steam to prevent moisture. Loosen the emulsifying water tank cover and hand hole screws to prevent the seal from deforming. If the emulsifying tank equipment is stopped, it should be cleaned in time to drain the remaining water in the emulsifying tank and each pipeline. Check the oil level of the reducer frequently. If the lubricating oil is insufficient, it should be increased in time.

When cleaning the emulsifying tank, wipe it with a soft brush, not with a competition. To prevent the surface of the emulsion tank damage. If the emulsification tank is not used for the time being, empty the emulsification tank, and drain the remaining water in the emulsification tank when emptying or actually removing it. Otherwise, the pipe in the emulsification tank will be crushed, which will damage the equipment. When losing laughter, there is too much condensate, and the culture solution may be diluted, which cannot meet the process requirements. During the deactivation process, when the clamp is preheated by steam, the pressure of the inhaler is controlled to be within the working pressure range of the device (not more than 0.2MPa). Otherwise, it may cause damage to the oil painting barrel. Do not allow air removal and cooling after actual removalEmulsion tankNegative pressure occurs inside to prevent contamination and even damage to the equipment. In each operation, the pressure of the air pipe is greater than the pressure of the water tank of the emulsion tank. Otherwise, liquid backflow in the emulsification tank may occur. Before using the emulsion tank, confirm that all parts work normally before using it.

The above is the high shear emulsifying tank maintenance skills, if you need to know more, you can contact us at any time!