Operating Rules for Emulsifying Pot
Release time:
2020-03-03
1. Close the power switch.
2. [Spotlight] switch points to ON position.
3. Open the lid: check the vacuum degree in the pot before opening, and it must be in the case that the true degree is zero.
The lid can only be opened under the vacuum. If the vacuum is not zero, the vacuum in the pot should be broken first.
Press the [Hydraulic Pump] to start the green button, and open the shutoff valve before lifting the hydraulic lever.
Pull up the lever handle and the lid will rise. Loosen the handle of the oil pressure lever, and the pot cover is still. When the lid is lifted, release the oil pressure lever handle and press the [oil pressure pump] stop red button.
4. Close the lid: Before the lid is lowered, check whether the emulsifying pot is back to normal,Then press [OilPressure pump] turn on the green button, press down the handle of the oil pressure lever, and the lid falls and closes the pot body. Release the hydraulic lever handle and press the [Hydraulic Pump] stop red button.
5. Vacuum: close all valves on the emulsifying pot and press the [vacuum pump] to start the green button.
Open the vacuum valve. After pumping to the true degree required by the process, close the vacuum valve and press the [Vacuum Pump] stop red button. When the vacuum pump starts, pay attention to the water supply of the pump, and the water pressure is maintained at one.
6. Feed and spice: vacuum the emulsifying pot to negative pressure 1, and then the feed pipeReach the material into the dissolving pot, open the feeding valve, and close the valve after feeding.You can also use the quick-opening glass to add spices.
7. Press [Scraper Agitator] to turn on when mixing materials into emulsifying pot (1/2-2/3)Move the green button. Start stirring according to the principle of low speed to high speed, observe whether the rotation direction is correct, and do not reverse. Slowly rotate the hand wheel of the reducer on the moving beam in the clockwise direction. The stirring speed is controlled at 30 r/min one 75 r/min.
8. Homogenization: it is not allowed to start the homogenizer when there is no load, and check whether the rotation direction of the homogenizer is positive.Indeed, it must not be reversed. Press the [Homogenizer] to start the green button. According to the principle of low speed to high speed to start running. Slowly turn the speed setting knob under the [Homogenizer] in the clockwise direction. Speed range 0-3000 r/min.
9. Heating: Before heating, drain the condensed water in the jacket, close the cooling water valve, and then open it.Start the steam inlet valve, monitor the heating situation through the temperature digital display instrument, and control the temperature by hand control valve. Water vapor pressure ≤ kg/cm().
10. Cooling: close the steam valve, open the water inlet valve and outlet valve, and control the coolingHowever, the water flow rate controls the cooling rate.
11, raw material dissolution according to the process formula will be added to the oil pot, water pot.
If heating is required.
Refer to item 9 Heating. Press the green button of [oil pan agitator] and [water pan agitator] respectively, and start operation according to the principle of low speed to high speed. Slowly rotate the speed setting knobs under the oil and water mixers in the clockwise direction to start mixing the material. Slowly rotate the oil stirrer and water stirring in the reverse direction respectivelyThe speed setting knob below the mixer, press their stop red button to stop mixing. When there is no material in the oil pot or water pot, the stirring device shall not be started to avoid sealing failure and cover the pot cover.
12. Discharging: When the vacuum is zero, press the [oil pressure pump] green button, and the lidAfter the lift is completed, turn the hand wheel on the left side of the pot counterclockwise, and the pot body tilts to discharge the material. After discharging, turn the handwheel on the left side of the pan to the right direction.
13. Cleaning: After the discharge, if the production variety needs to be replaced or the vacant time exceeds 24 hours, the pot should be cleaned. Half a pot of clear water can be placed in the pot, the pot body is heated, and the stirring device and homogenizer are started to clean the pot. At the end of cleaning, the speed of the stirrer and homogenizer was reduced from high speed to low speed respectively. Press the red buttons of [Scraping Mixer] and [Homogenizing Mixer] respectively to clean the water in the pan. Finally, heat the pot body to dry the inner surface of the pot.
14. Cleaning of oil and water pots: You can put half a pot of clear water in the pot, heat the pot body, and start separatelyThe stirring device is used to clean the pot. After cleaning, the [pan agitator] and [water pan agitator] were reduced from high speed to low speed. Press its stop button. Put the water in the pot and dry the inner surface of the pot.
15, abnormal situation, immediately shut down, please professional maintenance.
16. The equipment shall have reliable grounding.
17. Shutdown: Turn off all buttons and turn off the power switch.
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