News Center

The company has established the enterprise goal of "survival by quality, reputation by quality, and development by quality. Strengthen the training of technical personnel, and constantly enrich the first-line technical force to ensure the normal operation of the quality assurance system.

Operating Procedures for 500L Emulsifying Pot


Release time:

2019-05-10

1. Close the power switch. 2. [Spotlight] switch points to ON position. 3. Open the lid: check the vacuum degree in the pot before opening. The lid can only be opened when the true degree is zero. If the vacuum is not zero, the vacuum in the pot should be broken first. Press the [Hydraulic Pump] to start the green button, and open the shutoff valve before lifting the hydraulic lever. Pull up the lever handle and the lid will rise. Loosen the handle of the oil pressure lever, and the pot cover is still. When the lid is lifted, release the oil pressure lever handle and press the [oil pressure pump] stop red button. 4. Close the lid: Before lowering the lid, check whether the emulsifying pot is back to normal, and then press [oil pressure pump] to start the green

1, Turn on the power switch.
2, The [spotlight] switch points to the ON position.
3, Open the lid: check the vacuum degree in the pot before opening. The lid can only be opened when the true degree is zero. If the vacuum is not zero, the vacuum in the pot should be broken first. Press the [Hydraulic Pump] to start the green button, and open the shutoff valve before lifting the hydraulic lever. Pull up the lever handle and the lid will rise. Loosen the handle of the oil pressure lever, and the pot cover is still. When the lid is lifted, release the oil pressure lever handle and press the [oil pressure pump] stop red button.
4, Close the lid: before the lid is lowered, check whether the emulsifying pot is back to normal, then press the [oil pressure pump] to start the green button, press down the handle of the oil pressure lever, and the lid is lowered and closed with the pot body. Release the hydraulic lever handle and press the [Hydraulic Pump] stop red button.
5, Vacuum: close all valves on the emulsifying pot, press the [vacuum pump] to start the green button, open the vacuum valve. After pumping to the true degree required by the process, close the vacuum valve and press the [Vacuum Pump] stop red button. When the vacuum pump starts, pay attention to the water supply of the pump, and the water pressure is maintained at 0.1-0.2MPa.
6, Feeding and flavoring: vacuum the emulsifying pot to a negative pressure of -0.07MPa, extend the feeding pipe to the material in the dissolving pot, open the feeding valve, and close the valve after feeding. You can also use the quick-opening glass to add spices.
STM-GC-008
7, Stirring: when the materials enter the emulsifying pot (1/2-2/3), press the [scraper agitator] to start the green button. Start stirring according to the principle of low speed to high speed, observe whether the rotation direction is correct, and do not reverse. Slowly rotate the hand wheel of the reducer on the moving beam in the clockwise direction. The stirring speed was controlled at 30 r/min -75 r/min.
8, Homogenization: it is not allowed to start the homogenizer when there is no load, and check whether the rotation direction of the homogenizer is correct and cannot be reversed. Press the [Homogenizer] to start the green button. According to the principle of low speed to high speed start operation. Slowly turn the speed setting knob under the [Homogenizer] in the clockwise direction. Speed range 0-3000 r/min.
9, Heating: before heating, drain the condensed water in the jacket, close the cooling water valve, then open the steam inlet valve, and monitor the heating situation through the temperature digital display instrument. The temperature control is completed by the manual valve. Water vapor pressure ≤ 1.9kg/cm(0.2MPa).
10, Cooling: close the steam valve, open the water inlet valve and outlet valve, and control the cooling speed by controlling the cooling water flow.
11, Dissolution of raw materials: according to the process formula, the materials are added to the oil pot and the water pot respectively. If heating is required, refer to item 9 Heating. Press the green button of [oil pan agitator] and [water pan agitator] respectively, and start operation according to the principle of low speed to high speed. Slowly rotate the speed setting knobs under the oil and water mixers in the clockwise direction to start mixing the material. Press the reverse direction, slowly rotate the speed setting knobs under the oil and water mixers, and press their stop red buttons to stop mixing. When there is no material in the oil pot or water pot, the stirring device shall not be started to avoid sealing failure and cover the pot cover.
12, discharge: in the case of zero vacuum, press the [oil pressure pump] green button, on the pot cover
STM-GC-008
After the lift is completed, turn the hand wheel on the left side of the pot counterclockwise, and the pot body tilts to discharge the material. After discharging, turn the handwheel on the left side of the pan to the right direction.
13, Cleaning: After the discharge, if the production variety needs to be replaced or the vacant time exceeds 24 hours, the pot should be cleaned. Half a pot of clear water can be placed in the pot, the pot body is heated, and the stirring device and homogenizer are started to clean the pot. At the end of the cleaning, separate
Agitator, homogenizer speed reduced from high speed to low speed. Press the red buttons of [Scraping Mixer] and [Homogenizing Mixer] respectively to clean the water in the pan. Finally, heat the pot body to dry the inner surface of the pot.
14、 Cleaning of oil pan and water pan: you can put half a pan of clear water in the pan, heat the pan body, and start the stirring device to clean the pan respectively. After cleaning, the [pan agitator] and [water pan agitator] were reduced from high speed to low speed. Press its stop button. Put the water in the pot and dry the inner surface of the pot.
15, Abnormal situation, immediately shut down, please professional maintenance.
16、 The equipment shall be reliably grounded.
17、 Shutdown: Turn off all buttons and turn off the power switch.