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Composition of Emulsion Tank System

Composition of Emulsion Tank System

The role of the emulsion tank is to dissolve one or more substances (water-soluble solid phase, liquid phase or gel, etc.) in the other liquid phase and make it a relatively stable emulsion. Widely used in edible oil, flour, sugar and other raw materials emulsification and mixing.

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System composition of emulsifying tank

System composition of emulsifying tank

Emulsion tank system consists of four systems: slow mixing system, fast homogeneous mixing system, heating/cooling system and vacuum system. Let's take you to know about it first! The structure of the stirring paddle is frame type and double stirring type. The middle paddle and the frame type bracket wall rotate the paddle for convection stirring. The working speed of the rotating paddle should be in the range of 15-60r/min. Running speed is too slow, serious heat reducer. The running speed is too fast, and the wear of the reducer is accelerated. The bracket is made of PTFE, and the heat exchange is adjusted to be flat against the pot wall.

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Characteristics and function of emulsifying tank

Characteristics and function of emulsifying tank

The characteristics of the emulsion tank The role of the emulsion tank is to dissolve one or more materials (water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase and hydrate it into a relatively stable emulsion. The unit has simple operation, stable performance, good homogeneity, high production efficiency, convenient cleaning, reasonable structure, small footprint and high degree of automation. In order to obtain the desired emulsification effect, air must be prevented from entering the material. The vacuum treatment allows the liquid or powder to be injected directly into the volume.

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How does the high shear emulsifying machine work?

How does the high shear emulsifying machine work?

High shear emulsifying machine is the impact of mechanical action, shear and other forces, so that it has a high shear rate and strong shear force. Under the action of the centrifugal force generated by the rotor, the material is injected into the static position in the narrow and precise gap between the rotors from the radial direction, because the material is also subjected to centrifugal extrusion, impact, etc., to disperse, mix, and emulsify.

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How does the high shear emulsifying machine emulsify? How does it affect the emulsifying effect?

How does the high shear emulsifying machine emulsify? How does it affect the emulsifying effect?

The high-shear emulsifying machine forms high-frequency, strong circumferential tangential velocity, angular velocity and other comprehensive kinetic energy efficiency. Stable rotation by high speed of the rotor. Under the action of the stator, hydraulic shear, friction, centrifugal extrusion, liquid collision and other strong and reciprocating comprehensive effect. A reasonable narrow gap is formed between the stator and the rotor, and the material circulates in the container to obtain the product.

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What is the performance of the high-shear emulsifying machine? How to maintain? Let's take a look

What is the performance of the high-shear emulsifying machine? How to maintain? Let's take a look

What is the performance of the high shear emulsifying machine? Let's take a look. Emulsification is the action of one liquid uniformly dispersed in the form of tiny droplets in another immiscible liquid. It is an emulsion interface phenomenon, that is, two immiscible liquids, such as oil and water, are divided into two layers in a container, with low density oil in the upper layer and high density water in the lower layer.

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Cleaning method of high shear emulsifying machine

Cleaning method of high shear emulsifying machine

The high-shear emulsifying machine is often used in the pharmaceutical compounding tank. It is a multifunctional compounding system and plays an important role in the mixing and stirring unit of pharmaceutical production. In the process of drug production, it is very important to remove the cross contamination of active ingredients, foreign matter and insoluble particles, and to reduce or eliminate the contamination of injection by microorganisms and pyrogens. What is the cleaning method of the material system combined with high-shear emulsifying machine and other equipment? Let's learn together!

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What is the high shear emulsifying machine like? What are the functions?

What is the high shear emulsifying machine like? What are the functions?

The high-speed rotating rotor of the high-shear emulsifying machine is driven by the motor to rapidly and bidirectionally suck the materials at the bottom of the rotating kettle. The working area of the stator is subjected to strong mechanical movement and hydraulic shearing in a very narrow gap, so that the materials are sheared, torn and crushed, mixed and homogenized with the materials, and more effectively cooperate with the vertical emulsifying machine to complete the technological process of emulsification, homogenization, destruction and mixing reaction.

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